TECHNOLOGY
Introducing the most technologically advanced wheel on the planet.
Two decades ago, BST began working with cutting-edge aerospace carbon technology to develop the first production monocoque carbon wheel. We were ahead of the curve then. In the intervening years we have only extended that lead, establishing ourselves as pioneers in high-tech carbon fibre innovation.
Combining highly specialized materials science and aeronautical engineering with high-tech process manufacturing and automation, we’ve literally reinvented the wheel.
With our 100% composite carbon wheel BST has broken every preconceived limitation, every popular notion of what a wheel could be. In doing so, we’ve explored new horizons in performance while setting new standards in safety and endurance. Test after test and accreditation after accreditation has confirmed what those who use our wheels already know – BST is unmatched.
- The lightest and strongest wheel on the market
- The company specialises in the same manufacturing processes used by Formula 1 and NASA
- The only 100% carbon fibre wheel to conform with the strict JWL safety standards
- The only OEM-certified Road and Race wheel
- Optimized stiffness for road and track
- The only completely hollow spoke carbon wheel
- BST boasts 12 years of ISO 9001:2015 certified by TÜV Rheinland
- The only carbon wheel manufactured using heat and pressure to cure the wheel – autoclave single-cured inter-laminate joining
Unique Motorcycle styles to choose from
Unique
Automotive styles
Different fitments to choose from
Wheels shipped since our inception
Wheels tested to the highest standards
PERFORMANCE UNLEASHED
When it comes to wheels, light is always right. BST carbon wheels are up to 60% lighter than a regular alloy wheel – bringing you the performance equivalent of a significant engine upgrade. BSTs outperform even OEM-fitted supercar wheels. Our wheels dramatically reduce unsprung weight and wheel inertia, boosting acceleration, deceleration and overall responsiveness, while delivering improved cornering, handling, efficiency and control. Super light yet with optimised stiffness, our wheels also diminish road noise, cushioning vibration for optimum comfort. The result goes beyond a checklist of numbers on a clipboard – you can actually feel the difference. BSTs heighten your entire experience of the vehicle.
Advanced carbon engineering
BST carbon fibre wheels shave between 40% and 60% off the weight of a regular alloy wheel – OEM or after market. The Our carbon fibre is imported from Germany in temperature-controlled conditions to maintain the integrity of the material. The carbon fibre we use is a combination of woven and unidirectional formats, and is impregnated with a resin matrix made from toughened epoxy, specific to BST requirements. Each wheel is made from around 200 pieces of carbon, custom cut to purpose, shape and orientation on Zund automated machines. All BST wheels are made with the highest quality material and have a distinctive look and pattern. A top-quality automotive paint with UV protection puts the seal on a hand-crafted work of art.
The pursuit of perfection
With constant in-house testing, BST’s engineering team has a deep understanding of the capabilities of composite materials when designing BST products. This ensures we remain at the forefront of technological innovation. We hold our wheels to the highest industry standards and perform the most stringent international tests. We test our wheels for cornering, rotation/bi-axial and torsion. And of course, the all-important impact test. Only once the testing team is satisfied with the performance, strength and safety of the product will it be approved for production.
Meticulous craftsmanship
In precision engineering each BST product, every aspect of production is carefully considered, closely monitored and continually improved. Each step of the manufacturing process is logged, and the entire history of each wheel is stored with its unique serial number. The beauty of carbon fibre wheels is a large part of their appeal. BST makes the best use of the lines and weave to create a breath-taking visual masterpiece. We take pride in delivering exceptional products to a global market, constantly innovating to advance the quality, reliability and durability of our industry-leading wheels and structural components.
OUR certifications & STANDARDS
Our ISO9001:2015 is annually audited by TÜV Rheinland. This German management certification endorses all BST’s systems and processes that enable the production of products in volume at the required BST quality.
BST fully complies with DOT E, which is an internationally recognised standard that certifies that the manufacturer complies with all Motor Vehicle Safety Standards according to the Department of Transport.
JWL (Japan Light Wheel Alloy) is the leading world authority on safe impact loads – JSAE JASO T-203 (1985). BST fully complies with these standards defined by the Japanese Government to ensure safety for road wheels. BST Carbon Fibre Wheels are also proven to be the lightest.
BST is the first carbon fibre wheel manufacturer in the world to earn OEM certification. Our published tests and loads on motorcycle wheels have been confirmed by Ducati for OEM purposes.
RFiD Tag – Embedded Trovan ID1000/12 TAG, for life long identification of wheel for quality, insurance etc.
TESTS & MEASUREMENTS
Blackstone Tek (BST) is the internationally recognized leader in the design and manufacture of carbon composite wheels and structural parts for the motorcycle and automotive industry. With 18 years’ experience and over 50 000 motorcycle wheels on the roads today, BST is uniquely positioned to develop, manufacture and supply safe and reliable carbon composite wheels to all MotoGP classes.
All wheels produced by BST are manufactured using Carbon Fibre which is pre-impregnated with an epoxy resin. Each wheel is made up of a combination of 4 variations in weave and modulus of fibre. These materials are accurately and precisely hand placed in the desired position and orientation to ensure an optimal structure.
Following the layup of the fibre plies, the wheels are cured in a pressure and temperature-controlled process. This ensures the consolidation of all the layers, resulting in a strong and rigid monocoque structure. These wheels are then inspected by a full CT Scan and geometrically scrutinized to ensure the absence of any structural defects which would jeopardize the structural integrity of the wheel.
Wheels produced by BST have been documented to provide the following benefits:
- Lower Rotational Inertia
- Quicker Acceleration
- Later Braking
- Improved Handling
- Higher Stiffness
- Improved Fuel Efficiency
- Composite resilience, offers longer service life then metallic wheels
- Improved track trajectories, enabling to shorten the circuit lap length
BST is a supplier to many OEM manufacturers and the BST wheels are produced in accordance with the ISO9001:2015 standard – our certificate can be found here and we are audited and certified by TÜV Rheinland. In accordance with the ISO9001:2015 standard, the manufacturing process retains full material traceability throughout. All details pertaining to manufacture, including all processes, are recorded and can be made available.
BST Wheels
The wheel designs are characterised to ensure that the performance requirements set in the initial phase are met. These include weight, bending stiffness, and rotational inertia.
Motorcycle wheels are designed to meet the TUV No. 287 30 StVZO and JWL standard. Automotive wheels are designed to meet the JWL standard. All wheels are compliant with Dot E and ETRTO regulations.
